Explorer 96 Explorer Headlight Switch Repair

Discussion in 'Ranger, Explorer, Bronco II and Sport Trac Forum' started by dustybumpers, Jul 15, 2015.

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  1. dustybumpers Article Contributor Founding Member

    The Headlight switch in my 96 Explorer finally gave up, and the plastic towers that it screw too were broken off, so I had to figure a way to make a new switch work in the dash
    Here is the repair
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    Remove the negitive battery cable
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    Remove the 2 screws in the radio bezzel, thn pull the whole assembly out about 2"
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    remove 2 bottom screws, and the 2 screws in the hood opening latch. remove panel, by rasing bottom, then pulling straight
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    remove 3 screws from dash in fronr of speedometer guages 005.JPG #ad


    Remove metal pan from under dash 006.JPG #ad


    remove 2 screws from bottom of speedometer bezzel
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    Tilt wheel to full down position
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    Put key to on, put gear selector in 1 ( make sure parking brake is set)
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    Remove bezzel by pulling back and up. Use caution when coming out, wiring ti lights is on the left, bring bezzle from the right, over the column. Then unhook the wiring
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    Here you can see the post broken off the bezzle, still attached to the switch
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    Last edited: Jul 15, 2015
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    56panelford likes this.
  2. dustybumpers Article Contributor Founding Member

    I decided to just use pan head bolts and nylon nuts to hold it back in
    Here I ground down the post flat where they were sticking up
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    drilled them out 015.JPG #ad

    bolted in the new switch
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    Finished look now has pan heads
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    Hook wires back up
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    Put it all back together, and your finished!

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    Last edited: Jul 15, 2015
    56panelford likes this.
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